Wave Springs
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Industrial Wave Springs
Wave springs are flat-wire compression springs engineered to optimize space in an assembly. The wave springs innovative ‘multiple waves per turn’ design can offer the same spring force as a traditional round wire coil spring, but at 50% of its operating height. The wave spring’s unique advantage offers engineers the space-saving spring solution they need to meet the demand of designing modern-day, compact technology.
Wave springs are made of coiled flat wire with waves incorporated to give them a spring impression. These springs have a lower operational height but can nevertheless withstand the same stresses as compression springs, making them excellent for smaller assemblies or working in tight spaces.
Advantages of Wave Springs:
- Reduce Axial Space
- Design Flexibility
- Accurate and Predictable Loads where you need it
- Greater force than its conventional counterparts
- Ideal for limited space applications
- 50 % more tolerance than disc springs
- Fewer materials used, which in turn lead to much lower production costs
Wave Spring Applications:
From everyday consumer products like the smartwatch on your wrist to life-saving medical devices such as robotic surgical instruments, wave springs are trusted all over the world across every industry. They can be found in extreme environments like oil wells deep under the Earth’s surface to as high as the rover on Mars. The only limit wave springs have is your imagination.
- Aerospace Components
- Medical Industries
- Oil & Gas
- Automotive Applications
- Wind Power
- Consumer
- Industrial
- Off high-way
Custom Wave Spring Manufacturer:
We can design and produce custom wave springs in both single-wave nested and multi-wave designs at Excel Springs Pvt. Ltd. Our design engineers have the knowledge and experience to create the high-quality solutions you want. We will collaborate with you to establish the optimal sizes, materials, and finishes for your project, and our automated processes will ensure that you receive the results on time.
- Examine the operating circumstances, functional service life, and load requirements.
- Figure out the actual dimensions, form, and size.
- Choose the best material for the job.
- Make a spring design with closed and ground ends, open, squared, tangential, or pigtail ends, or a combination of both.
Our Products
- Compression Springs
- Tension Springs
- Torsion Springs
- Spiral Springs
- Wave Springs
- Wire Forms
- Belleville Washers